--- title: Custom Steel Tubing Solutions | Consolidated Metals description: Precision cut custom steel tubing – cutting, drilling, notching, bending, welding, and laser fabrication. Improve efficiency and simplify your supply chain. --- [Go Back Up](https://www.consolidatedmetalsinc.com/custom-steel-tubing#top) [Skip to Content](https://www.consolidatedmetalsinc.com/custom-steel-tubing#body) [![Consolidated Metals Logo](https://www.consolidatedmetalsinc.com/hs-fs/hubfs/cm_logo.png?width=341&height=54&name=cm_logo.png "Consolidated Metals Logo")](https://www.consolidatedmetalsinc.com?hsLang=en) Toggle Menu - [Solutions](https://www.consolidatedmetalsinc.com/solutions) - [Products](https://www.consolidatedmetalsinc.com/steel-tubing) Toggle children for Products Main Menu (Press to Return) > Products - [Square Tubing](https://www.consolidatedmetalsinc.com/square-tubing) - [Rectangle Tubing](https://www.consolidatedmetalsinc.com/rectangle-tubing) - [Round Tubing](https://www.consolidatedmetalsinc.com/round-tubing) - [Custom Tubing Solutions](https://www.consolidatedmetalsinc.com/custom-steel-tubing) - [Contact Us](https://www.consolidatedmetalsinc.com/contact-us) - [Request A Quote](https://www.consolidatedmetalsinc.com/request-a-quote) - 574-216-8954 # CUSTOM TUBING SOLUTIONS ## Custom Solutions Overview Cutting | Drilling | Notching | Bending | Welding | Laser Fabrication Beyond manufacturing high-quality steel tubing, **Consolidated Metals Inc. is your strategic partner for operational efficiency and supply chain simplification**. Our comprehensive suite of value-added services transforms raw tubing into production-ready components—eliminating the need for multiple vendors and reducing your time-to-market. From precision laser cutting to robotic welding, CMI's 60,000-square-foot manufacturing facility is equipped with advanced technology and staffed by experienced technicians ready to tackle your most challenging projects. ![custom_solutions_overview](https://www.consolidatedmetalsinc.com/hubfs/custom_solutions_overview.png "custom_solutions_overview") ## Our Specialty Service Capabilities #### 1. Precision Cutting Services **Haven Cutting (22GA–11GA)** - **Cut Length Range:** 8" to 79" - **Profiles:** Round, Rectangle, Square **Deburring Size Ranges:** | **Profile** | **Available Sizes** | | --- | --- | | **Round** | 0.625" to 2.375" | | **Rectangle** | 1.000" x 1.500" to 1.500" x 3.000" | | **Square** | 0.750" to 2.000" |   **Laser Cutting** - **Table Size:** 5' x 10' - **4000-Watt Resonator** - **Material Capabilities:** - ⅜" Stainless Steel - ¼" Aluminum - ¾" Mild Steel - Tight tolerances, intricate patterns, minimal heat distortion **Applications:** - Custom brackets and mounting plates - Intricate cutouts and profiles - Production-ready components with clean edges   #### 2. Notching Services **Standard Notching** - Profiles: Round, Rectangle, Square **Double-Ended Notching (Rounds Only)** - **Gauge Range:** 16GA–14GA - **Tube Size Range:**500" – 2.375" - **Wall Thickness:** .028" – .120" - **Pipe Size Range:**500" – 2" - **Length Capacity:** 6" – 211" **Applications:** - Perfect-fit weld joints - Frame assemblies requiring precision mating - Structural components with complex geometry #### 3. Punching & Drilling **Niagara Punch Press** - Punches holes in tubing - End-smashing capabilities - Slot punching for fasteners and attachments **Standard Punch Capabilities:** - **Round Hole Diameter:**220" minimum - **Tube Sizes:**000" x 1.000" and 0.8125" x 0.8125" **Applications:** - Mounting holes for hardware - Ventilation and drainage slots - Custom patterns for assembly lines #### 4. Tube Bending & Forming **CNC Electric Tube Bender** - **SOCO 4-Axis CNC System** - Precision bends with repeatable accuracy - Custom radius and angle programming **Manual & Production Bending** - **3T Pines Tube Bender** - **Twin-Head 90-Degree Tube Bender** - Complex multi-bend assemblies **Press Brake Forming** - **165-Ton Accurapress Hydraulic Press Brake** (10') - **60-Ton Accurapress Hydraulic Press Brake** (4') **Applications:** - Roll cages and frame structures - Handrails and guard rails - Custom curves for aesthetic and functional designs #### 5. Welding & Assembly **Manual Welding Stations** - **Five Dedicated Weld Stations** - MIG and TIG welding capabilities - Certified welders for structural and cosmetic applications **Robotic Welding** - **OTC LT-ARC Custom 9-Station Slider-Mounted System** - **SynchroFeed Ultra Low Spatter Technology** - High-volume production with consistent quality - Reduced post-weld cleanup and finishing **Applications:** - Frame assemblies and chassis construction - High-volume production runs - Complex multi-component welded structures #### 6. Custom Fabrication & Assembly **End-to-End Component Manufacturing** - Combine multiple services into a single turnkey solution - Custom fixtures and tooling for production efficiency - Assembly and sub-assembly services **Applications:** - Fully welded and finished frame assemblies - Kit packaging with hardware and fasteners - Just-in-time delivery of ready-to-install components **Industries We Serve** CMI's specialty services support a diverse range of manufacturing sectors: - **Recreational Vehicles & Trailers** - **Agricultural Equipment & Fencing** - **Construction & Metal Structures** - **Automotive & Transportation** - **Military & Defense Contractors** - **Custom Fabrication & OEM Manufacturing** ### Why Choose CMI Specialty Services? ### ![square](https://www.consolidatedmetalsinc.com/hs-fs/hubfs/square.png?width=512&height=512&name=square.png) One-Stop Manufacturing Eliminate vendor complexity with integrated services  ### ![square](https://www.consolidatedmetalsinc.com/hs-fs/hubfs/square.png?width=512&height=512&name=square.png) Faster Lead Times Streamlined processes reduce turnaround from weeks to days  ### ![square](https://www.consolidatedmetalsinc.com/hs-fs/hubfs/square.png?width=512&height=512&name=square.png) Cost Efficiency Bundled services lower per-unit costs compared to multiple suppliers  ### ![square](https://www.consolidatedmetalsinc.com/hs-fs/hubfs/square.png?width=512&height=512&name=square.png) Quality Control In-house processing ensures consistent standards across all operations ### ![square](https://www.consolidatedmetalsinc.com/hs-fs/hubfs/square.png?width=512&height=512&name=square.png) Engineering Support Collaborate with our team to optimize designs for manufacturability ![our_facility_capabilities](https://www.consolidatedmetalsinc.com/hubfs/our_facility_capabilities.png "our_facility_capabilities") ### Our Facility & Capabilities **Manufacturing Infrastructure:** - **60,000 sq. ft. climate-controlled facility** - Advanced CNC and robotic equipment - Dedicated quality control and inspection stations **Logistics & Transportation:** - **3 Hot Shot Trucks** with 25 trailers - **2 Semi Tractors** with 50 trailers - **80' x 300' x 5-ton Overhead Crane** for heavy-duty handling **Capacity:** - High-volume production runs - Flexible scheduling for urgent orders - Nationwide shipping to the U.S. and Canada --- #### Build to Suit: Turning Concepts into Components At CMI, **we don't just process tubing—we engineer solutions.** Our specialty services team works with you from initial design through final production, ensuring every component meets your exact specifications. **Our collaborative approach includes:** - Design-for-manufacturing consultations - Prototyping and testing support - Custom tooling and fixture development - Scalable production from pilot runs to full-scale manufacturing ![build_to_suit-2](https://www.consolidatedmetalsinc.com/hubfs/build_to_suit-2.png "build_to_suit-2") #### Ready to Simplify Your Supply Chain? #### Request a Custom Fabrication Quote Describe your project, and we'll provide a detailed proposal covering materials, processing, and delivery.  [Request a Quote](https://www.consolidatedmetalsinc.com/request-a-quote?hsLang=en) #### Download Our Capabilities Brochure Explore the full range of CMI's specialty services, equipment specs, and case studies.  [Download PDF](https://www.consolidatedmetalsinc.com/hubfs/capabilities_chart.pdf?hsLang=en) #### Schedule a Facility Tour See our equipment and processes in action. Virtual and in-person tours available.    [Schedule Tour](https://www.consolidatedmetalsinc.com/contact-us?hsLang=en) #### Speak with a Fabrication Specialist Let's discuss how CMI's integrated services can streamline your production and reduce costs. Call 574-216-8954 or [contact us](https://www.consolidatedmetalsinc.com/contact-us?hsLang=en).  --- [![Consolidated Metals Logo Vertical](https://www.consolidatedmetalsinc.com/hubfs/cm_logo_vertical.png "Consolidated Metals Logo Vertical")](https://www.consolidatedmetalsinc.com?hsLang=en) [Buyer Terms & Conditions](https://243896064.hs-sites-na2.com/buyer-terms-conditions?hsLang=en) [Supplier & Vendor Terms & Conditions](https://243896064.hs-sites-na2.com/supplier-vendor-terms-conditions?hsLang=en) [Processors & Fabricators Terms & Conditions](https://243896064.hs-sites-na2.com/processors-fabricators-terms-conditions?hsLang=en) [Buyer Terms & Conditions](https://www.consolidatedmetalsinc.com/buyer-terms-conditions?hsLang=en) [Supplier & Vendor Terms & Conditions](https://www.consolidatedmetalsinc.com/supplier-vendor-terms-conditions?hsLang=en) [Processors & Fabricators Terms & Conditions](https://www.consolidatedmetalsinc.com/processors-fabricators-terms-conditions?hsLang=en) 3504 Cooper Drive Elkhart, IN 46514 574-216-8954 --- Copyright © 2026 Consolidated Metals, Inc.. 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