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CUSTOM TUBING SOLUTIONS

Custom Solutions Overview

Cutting | Drilling | Notching | Bending | Welding | Laser Fabrication

Beyond manufacturing high-quality steel tubing, Consolidated Metals Inc. is your strategic partner for operational efficiency and supply chain simplification. Our comprehensive suite of value-added services transforms raw tubing into production-ready components—eliminating the need for multiple vendors and reducing your time-to-market.

From precision laser cutting to robotic welding, CMI's 60,000-square-foot manufacturing facility is equipped with advanced technology and staffed by experienced technicians ready to tackle your most challenging projects.

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Our Specialty Service Capabilities

1. Precision Cutting Services

Haven Cutting (22GA–11GA)

  • Cut Length Range: 8" to 79"
  • Profiles: Round, Rectangle, Square

Deburring Size Ranges:

Profile

Available Sizes

Round

0.625" to 2.375"

Rectangle

1.000" x 1.500" to 1.500" x 3.000"

Square

0.750" to 2.000"

 

Laser Cutting

  • Table Size: 5' x 10'
  • 4000-Watt Resonator
  • Material Capabilities:
    • ⅜" Stainless Steel
    • ¼" Aluminum
    • ¾" Mild Steel
  • Tight tolerances, intricate patterns, minimal heat distortion

Applications:

  • Custom brackets and mounting plates
  • Intricate cutouts and profiles
  • Production-ready components with clean edges

 

2. Notching Services

Standard Notching

  • Profiles: Round, Rectangle, Square

Double-Ended Notching (Rounds Only)

  • Gauge Range: 16GA–14GA
  • Tube Size Range:500" – 2.375"
  • Wall Thickness: .028" – .120"
  • Pipe Size Range:500" – 2"
  • Length Capacity: 6" – 211"

Applications:

  • Perfect-fit weld joints
  • Frame assemblies requiring precision mating
  • Structural components with complex geometry

3. Punching & Drilling

Niagara Punch Press

  • Punches holes in tubing
  • End-smashing capabilities
  • Slot punching for fasteners and attachments

Standard Punch Capabilities:

  • Round Hole Diameter:220" minimum
  • Tube Sizes:000" x 1.000" and 0.8125" x 0.8125"

Applications:

  • Mounting holes for hardware
  • Ventilation and drainage slots
  • Custom patterns for assembly lines

4. Tube Bending & Forming

CNC Electric Tube Bender

  • SOCO 4-Axis CNC System
  • Precision bends with repeatable accuracy
  • Custom radius and angle programming

Manual & Production Bending

  • 3T Pines Tube Bender
  • Twin-Head 90-Degree Tube Bender
  • Complex multi-bend assemblies

Press Brake Forming

  • 165-Ton Accurapress Hydraulic Press Brake (10')
  • 60-Ton Accurapress Hydraulic Press Brake (4')

Applications:

  • Roll cages and frame structures
  • Handrails and guard rails
  • Custom curves for aesthetic and functional designs

5. Welding & Assembly

Manual Welding Stations

  • Five Dedicated Weld Stations
  • MIG and TIG welding capabilities
  • Certified welders for structural and cosmetic applications

Robotic Welding

  • OTC LT-ARC Custom 9-Station Slider-Mounted System
  • SynchroFeed Ultra Low Spatter Technology
  • High-volume production with consistent quality
  • Reduced post-weld cleanup and finishing

Applications:

  • Frame assemblies and chassis construction
  • High-volume production runs
  • Complex multi-component welded structures

6. Custom Fabrication & Assembly

End-to-End Component Manufacturing

  • Combine multiple services into a single turnkey solution
  • Custom fixtures and tooling for production efficiency
  • Assembly and sub-assembly services

Applications:

  • Fully welded and finished frame assemblies
  • Kit packaging with hardware and fasteners
  • Just-in-time delivery of ready-to-install components

Industries We Serve

CMI's specialty services support a diverse range of manufacturing sectors:

  • Recreational Vehicles & Trailers
  • Agricultural Equipment & Fencing
  • Construction & Metal Structures
  • Automotive & Transportation
  • Military & Defense Contractors
  • Custom Fabrication & OEM Manufacturing

Why Choose CMI Specialty Services?

square One-Stop Manufacturing

Eliminate vendor complexity with integrated services 

square Faster Lead Times

Streamlined processes reduce turnaround from weeks to days 

square Cost Efficiency

Bundled services lower per-unit costs compared to multiple suppliers 

square Quality Control

In-house processing ensures consistent standards across all operations

square Engineering Support

Collaborate with our team to optimize designs for manufacturability

our_facility_capabilities

Our Facility & Capabilities

Manufacturing Infrastructure:

  • 60,000 sq. ft. climate-controlled facility
  • Advanced CNC and robotic equipment
  • Dedicated quality control and inspection stations

Logistics & Transportation:

  • 3 Hot Shot Trucks with 25 trailers
  • 2 Semi Tractors with 50 trailers
  • 80' x 300' x 5-ton Overhead Crane for heavy-duty handling

Capacity:

  • High-volume production runs
  • Flexible scheduling for urgent orders
  • Nationwide shipping to the U.S. and Canada

Build to Suit: Turning Concepts into Components

At CMI, we don't just process tubing—we engineer solutions. Our specialty services team works with you from initial design through final production, ensuring every component meets your exact specifications.

Our collaborative approach includes:

  • Design-for-manufacturing consultations
  • Prototyping and testing support
  • Custom tooling and fixture development
  • Scalable production from pilot runs to full-scale manufacturing
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Ready to Simplify Your Supply Chain?

Request a Custom Fabrication Quote

Describe your project, and we'll provide a detailed proposal covering materials, processing, and delivery. 

Request a Quote

Download Our Capabilities Brochure

Explore the full range of CMI's specialty services, equipment specs, and case studies. 

Download PDF

Schedule a Facility Tour

See our equipment and processes in action. Virtual and in-person tours available. 

 

Schedule Tour

Speak with a Fabrication Specialist

Let's discuss how CMI's integrated services can streamline your production and reduce costs. Call 904-274-4957 or contact us.